I-7N ye-Tellurium yokuKhula kweCrystal kunye nokuCoca
I. Ukunyangwa kweMpathi ekrwada kunye nokuCocwa kwangaphambili
- ...Ukukhethwa kweMathiriyeli ekrwada kunye nokuQhutywa...
- ...IiMfuneko zezinto eziphathekayo: Sebenzisa i-tellurium ore okanye i-anode slime (umxholo weTe ≥5%), kukhethwa i-anode slime yobhedu enyibilikisayo (equlethe i-Cu₂Te, Cu₂Se) njengezinto ezikrwada.
- ...Inkqubo yoNyango lwangaphambili:
- Ukutyunyuzwa kwe-coarse kwi-particle size ≤5mm, ilandelwa yibhola yokugaya ukuya kwi-≤200 mesh;
- Ukwahlulwa kwemagnethi (imagnetic field intensity ≥0.8T) ukususa i-Fe, i-Ni, kunye nezinye izinto ezingcolileyo;
- I-Froth flotation (pH = 8-9, abaqokeleli be-xanthate) ukwahlula i-SiO₂, i-CuO, kunye nezinye izinto ezingcolileyo ezingenamagnetic.
- ...Ukulumkela: Kunqande ukungenisa ukufuma ngexesha lonyango lwangaphambili olumanzi (lufuna ukomiswa phambi kokuqhotswa); lawula ukufuma kwendawo ≤30%.
- ...I-Pyrometallurgical Roasting kunye ne-Oxidation...
- ...Iiparamitha zeNkqubo:
- Iqondo lokushisa lokutshisa i-Oxidation: 350-600 ° C (ulawulo oluhleliweyo: ubushushu obuphantsi be-desulfurization, ubushushu obuphezulu be-oxidation);
- Ixesha lokutshisa: iiyure ze-6-8, kunye ne-O₂ isantya sokuhamba kwe-5-10 L / min;
- I-Reagent: I-asidi ye-sulfuric egxininisiweyo (98% H₂SO₄), umlinganiselo wobunzima Te₂SO₄ = 1:1.5.
- ...Ukusabela kweMichiza:
Cu2Te+2O2+2H2SO4→2CuSO4+TeO2+2H2OCu2Te+2O2+2H2 SO4→2CuSO4+TeO2+2H2O - ...Ukulumkela: Lawula iqondo lobushushu ≤600°C ukunqanda i-TeO₂ i-volatilization (indawo yokubilisa 387°C); phatha igesi ephumayo ngezikhuhla zeNaOH.
II. Ukucoca i-Electrorefining kunye neVacuum Disstillation
- ...Electrorefining...
- ...Inkqubo ye-Electrolyte:
- Ukuqulunqwa kwe-Electrolyte: H₂SO₄ (80–120g/L), iTeO₂ (40–60g/L), i-additive (gelatin 0.1–0.3g/L);
- Ulawulo lobushushu: 30–40°C, isantya sokuhamba komjikelezo 1.5–2 m³/h.
- ...Iiparamitha zeNkqubo:
- Uxinaniso lwangoku: 100–150 A/m², amandla ombane weseli 0.2–0.4V;
- Isithuba se-Electrode: 80-120mm, ubukhulu be-cathode deposition 2-3mm / 8h;
- Ukusebenza kokususa ukungcola: Cu ≤5ppm, Pb ≤1ppm.
- ...Ukulumkela: Fifa rhoqo i-electrolyte (ukuchaneka ≤1μm); Ipolishi yomgangatho we anode ngomatshini ukuthintela ukudlula.
- ...Vacuum Distillation...
- ...Iiparamitha zeNkqubo:
- Inqanaba le-vacuum: ≤1×10⁻²Pa, iqondo lobushushu be-distillation 600–650°C ;
- Ubushushu bommandla weCondenser: 200-250 ° C, umphunga we-Te vapor condensation ukusebenza kakuhle ≥95%;
- Ixesha le-distillation: 8-12h, umthamo webhetshi enye ≤50kg.
- ...Ukusasazwa kokungcola: Ukungcola okubilisa kancinci (Se, S) kuqokelelana kumphambili wecondenser; ukungcola okubilisa kakhulu (Pb, Ag) kuhlala kwiintsalela .
- ...Ukulumkela: Inkqubo yokufunxa yangaphambi kwempompo ukuya ≤5×10⁻³Pa phambi kokufudumeza ukunqanda i-Te oxidation.
III. Ukukhula kweCrystal (ICrystallization yeDirectional).
- ...Uqwalaselo lweZixhobo...
- ...Imifuziselo yeCrystal yokuKhula kwesithando somliloTDR-70A/B (30kg umthamo) okanye TRDL-800 (60kg umthamo);
- Izinto eziphathekayo: I-graphite ecocekileyo (umxholo womlotha ≤5ppm), imilinganiselo Φ300 × 400mm;
- Indlela yokufudumeza: Ukufudumala kwegraphite, ubushushu obukhulu be-1200 ° C.
- ...Iiparamitha zeNkqubo...
- ...Ulawulo lwenyibilika:
- Ubushushu obunyibilikayo: 500–520°C, ubunzulu bechibi lokunyibilika 80–120mm;
- Igesi ekhuselayo: I-Ar (ubunyulu ≥99.999%), izinga lokuhamba kwe-10-15 L / min.
- ...Iiparamitha zeCrystallization:
- Isantya sokutsala: 1-3mm / h, isantya sokujikeleza i-crystal 8-12rpm;
- Iqondo lokushisa: I-Axial 30-50 ° C / cm, i-radial ≤10 ° C / cm;
- Indlela yokupholisa: Isiseko sobhedu esinamanzi (iqondo lobushushu bamanzi li-20-25 ° C), ukupholisa okuphezulu kwe-radiative.
- ...Ukulawula Ukungcola...
- ...Ukwahlula Isiphumo: Ukungcola okufana ne-Fe, i-Ni (i-coefficient yokwahlula <0.1) iqokelela kwimida yengqolowa;
- ...Ukunyibilikisa imijikelo: Imijikelezo ye-3-5, ukungcola okupheleleyo kokugqibela ≤0.1ppm.
- ...Ukulumkela:
- Gubungela indawo enyibilikayo kunye neepleyiti zegraphite ukucinezela i-Te volatilization (ixabiso lelahleko ≤0.5%);
- Gada idiamitha yekristale ngexesha lokwenyani usebenzisa igeyiji yelaser (ukuchaneka ±0.1mm);
- Kuphephe ukuguquguquka kweqondo lobushushu > ± 2°C ukunqanda ukwanda koxinaniso lwe-dislocation (ithagethi ≤10³/cm²) .
IV. Ukuhlolwa koMgangatho kunye neeMetrikhi eziphambili
Into yoVavanyo | Ixabiso eliMgangatho | Indlela yoVavanyo | Umthombo |
...Ubunyulu... | ≥99.99999% (7N) | I-ICP-MS | |
...Ubumdaka obupheleleyo beMetallic... | ≤0.1ppm | I-GD-MS (i-Glow Discharge Mass Spectrometry) | |
...Umxholo we-Oxygen... | ≤5ppm | Ukufunxwa kwerhasi engasebenziyo-IR | |
...Ingqibelelo yeCrystal... | Uxinaniso lokuHamba ≤10³/cm² | I-X-reyi yeTografi | |
...Ukuxhathisa (300K)... | 0.1–0.3Ω·cm | Indlela ye-Four-Probe |
V. IiProthokholi zokusiNgqongileyo noKhuseleko
- ...Ukukhupha unyango lwegesi:
- Ukutshisa ukukhupha: Ukunciphisa i-SO₂ kunye ne-SeO₂ kunye ne-NaOH scrubbers (pH≥10);
- Vacuum distillation exhaust: Condesa kwaye ubuyise umphunga; iigesi ezishiyekileyo ezibhengezwa ngekhabhoni esebenzayo.
- ...Slag Recycling:
- I-Anode slime (equlethe i-Ag, i-Au): Ukubuyisela kwakhona nge-hydrometallurgy (inkqubo ye-H₂SO₄-HCl);
- Iintsalela ze-Electrolysis (eziqulethe i-Pb, Cu): Buyela kwiinkqubo zokunyibilikisa ubhedu.
- ...Amanyathelo okhuseleko:
- Abaqhubi kufuneka banxibe iimaski zegesi (umphunga uyityhefu); gcina i-ventilation yoxinzelelo olubi (izinga lokutshintsha umoya ≥10 imijikelezo / h) .
Imigaqo yeziKhokelo zokuSebenza
- ...Ukuziqhelanisa neMathiriyeli ekrwada: Lungisa ubushushu bokutshisa kunye nomlinganiselo weasidi ngokuguquguqukayo ngokusekelwe kwimithombo ye-anode slime (umzekelo, ubhedu xa kuthelekiswa nokunyibilikiswa kwelothe);
- ...Crystal Ukutsalwa Rate Matching: Lungisa isantya sokutsalwa ngokokunyibilika kwenyibilika (inombolo yeReynolds Re≥2000) ukucinezela ukupholisa okukhulu komgaqo-siseko;
- ...Ukusebenza kakuhle kwamandla: Sebenzisa ukufudumeza kwendawo yobushushu obumbini (indawo engundoqo engu-500°C, indawo engaphantsi kwe-400°C) ukunciphisa ukusetyenziswa kwamandla okumelana negraphite ngama-30%.
Ixesha lokuposa: Mar-24-2025